Is the voltage output from the EGT probe linear to the temperature?

Submitted by shaneg on Tue, 03/09/2021 - 14:45



An Exhaust Gas Temperature (EGT) thermocouple sensor generates a voltage based on temperature changes. However, this relationship is not linear; it follows a curved pattern. Consequently, the voltage output cannot be directly used to determine the temperature. To get an accurate reading, you will need a special instrument or device to read the voltage output from the (EGT) thermocouple sensor. The output of the thermocouple sensor is a very small voltage, typically in the millivolt range, which is proportional to the temperature being measured. Standard voltmeters or multimeters may not be sensitive enough to accurately measure such low voltages.

To read the output of the EGT thermocouple accurately, you will need to an instrument that is designed to work specifically with thermocouples and can provide accurate temperature readings based on the voltage output from the sensor. These instruments are equipped with the necessary calibration and conversion capabilities to interpret the thermocouple's voltage and display the corresponding temperature value.

There are several thermocouple instruments that you can use to monitor EGT and other critical temperatures in your race car. Here are some examples:

  1. Handheld Thermocouple Reader: These portable devices are compact and easy to use. They come with a display that shows the temperature directly in real-time. Handheld thermocouple readers are convenient for on-the-spot temperature monitoring during pit stops or diagnostics.

  2. Data Logger with Thermocouple Inputs: Data loggers are more advanced devices that can record and store temperature data over time. They often have multiple thermocouple inputs, allowing you to monitor various temperatures simultaneously. You can analyze the data later to make informed decisions about engine performance and tuning.

  3. Race Car Dash Display: Some race car dash displays come with built-in thermocouple inputs, enabling you to monitor temperatures directly on your car's dashboard. This provides real-time data at a glance, making it easier to keep an eye on engine health during races.

  4. Engine Management Systems (EMS): Sophisticated EMS systems designed for racing often include thermocouple inputs. These systems provide comprehensive engine monitoring and tuning capabilities, allowing you to optimize performance and protect against overheating or other issues.

  5. Data Acquisition Systems: These systems are commonly used in professional racing and allow for extensive data collection, including thermocouple data. They offer advanced analysis and tuning options to maximize the car's performance.

When choosing a thermocouple instrument for your race car, consider factors like the number of thermocouple inputs required, data storage capacity, display options, and compatibility with your car's existing electronics and systems. It's essential to ensure that the instrument can withstand the harsh environment and vibrations typically experienced in racing.